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Alcoa Automotive Blog

Monday, January 20, 2014

Aluminum Goes Mass-Market With Ford F-150

Aluminum is no longer just for luxury vehicles. It's transitioning to mass market with Ford's F-150 shedding 700 pounds with military-grade aluminum. 
Lightweighting with aluminum was #1 most talked about trend at North American International Auto Show, according to experts at Autoline Supplier Symposium 2014.
Watch video from 2014 Autoline Supplier Symposium Panel
"The Model S did exceptionally well in this test because of aluminum rods placed in the side of the vehicle," Tesla said, and is being called “the safest car in the history of cars.”

Tuesday, April 16, 2013

New Study: Aluminum Superior to Steel to Drop Weight, Boost MPG

new study shows that an all-aluminum vehicle can shed more than 40 percent body mass, boosting fuel economy by 18 percent when combined with secondary mass savings and other design changes. The study helps explain why car and truck makers are shifting away from steel to aluminum, and supports projections that aluminum-intensive vehicles – with aluminum bodies-in-white – will become more common in the marketplace with continued demand for better fuel efficiency.
The research, commissioned by The Aluminum Association’s Transportation Group, was presented at the Society of Automotive Engineers (SAE) World Congress during a panel discussion on advances in lower weight materials.


Wednesday, June 13, 2012

The Next Frontier: Auto Body Frames

In a Reuters interview following a presentation at the American Metal Market Aluminum Summit, ATG Chairman Randall Scheps dubbed aluminum auto body frames as the “next frontier” for the industry.
Scheps said car companies are eager to explore how they can convert bodies from steel to aluminum, as they search for methods that decrease vehicle weight to meet higher fuel economy standards.
Additionally, in a separate interview during the conference with Ward's Auto, Scheps reaffirmed aluminum’s growth by asserting that “in the next five years, you'll see more high-volume mass-market cars with all-aluminum bodies.”



Wednesday, September 7, 2011

Accelerating Aluminum

Aluminum Use Grows; Steel Continues to Lose Vehicle Market Share
Automakers are expected to increase their use of aluminum from 327 pounds in 2009 to 550 pounds in 2025, according to a 2011 survey of automakers conducted by Ducker Worldwide. Aluminum is already the leading material in the engine and wheel markets and is fast-gaining market share in hoods, trunks and doors. A host of automakers announced plans to increase their use of aluminum even more.

Aluminum makes vehicles lighter, stronger, durable and more fuel efficient, while delivering the highest safety and driving performance standards – all the qualities consumers demand. Reducing weight with aluminum allows automakers to cost-effectively make vehicles that go farther on a gallon of gas, helping them meet new federal efficiency standards.


The Shift to Aluminum

As consumers demand safe and affordable, yet high performing vehicles that optimize fuel economy and do less harm to the environment, automotive aluminum use is at an all-time high and expected to double its 2008 share of the materials mix by 2025.

Full-bodied aluminum and aluminum intensive vehicles are already common in high end luxury and performance cars – now those successes are speeding the shift to aluminum away from other materials in the manufacturing of high volume passenger vehicles.

And as heavy truck makers build upgraded freight haulers to carry more payloads while saving fuel and cutting tailpipe emissions, aluminum use in commercial vehicles will continue to rise, too.


Aluminum’s Growth Is Accelerating Because It Builds a Better Vehicle:

  • Automotive aluminum use has grown steadily for 40 years as automakers increasingly use the metal for its environmental, safety and performance advantages.
  • Currently the leading material in powertrain and wheel applications, automotive aluminum is quickly gaining market share in hoods, trunks, doors and bumpers.
  • A survey of North American automakers conducted by Ducker Worldwide found that automakers will increase their use of aluminum from 327 pounds in 2009 to 550 pounds in 2025, doubling aluminum’s percent of vehicle curb weight from 8 to 16 percent.
  • Today, the average Class 8 commercial truck uses over 1,000 pounds of aluminum. This is expected to increase to 3,300 pounds as heavy-duty vehicle producers pursue improvements in overall vehicle efficiency and reduced operating costs.
  • Reducing vehicle weight with aluminum allows vehicles to offer the same performance with smaller engines, improving fuel efficiency and enabling a potential cost savings.
  • High strength steel will reach maximum potential in limited applications since it saves weight via gauge reduction, which only goes so far in hoods, deck lids, doors and fenders.