Alcoa Forged and Cast Products manufactures closed and open die forgings for the aerospace market in aluminum, titanium and nickel based alloys. Capabilities range up to 24,000 square inches of plan view on parts weighing as much as 10,000 lbs. Alcoa Forged and Cast Products is also equipped with a full range of computer controlled forging presses of up to 50,000 tons at our Cleveland, Ohio facility and 82,000 tons at our Samara, Russia facility. Our forging design and manufacturing capability reduces product launch time and allows our customers to take advantage of die forgings on the very first production part or test article. Concurrent engineering capabilities aid in the design of monolithic forgings, replacing build up assemblies and reducing part counts and cost. Alcoa Forged and Cast Products also has forged block capability, including contours, in aluminum up to 30,000 lbs. and is also supported by extensive aluminum research capability, designing new alloys to meet the needs of weight reduction, cost reduction or improved service life.
Alcoa Forged and Cast Products also utilizes state-of-the-art design tools to enhance simulated technology, residual stress analysis and program launch results. These tools include:
- Commercial CAD Codes Used
- Catia V4 & V5, Cadds5, Patran, Studio, Paraform, Pro-E, Unigraphics, AutoCad
- Commercial CAM Codes Used
- WorkNC, CVNC, Catia V5 Turning, Vericut
- Commercial CAE Codes Used
- Deform 2d & 3d, LS-Dyna, Ansys, Aries, HyperMesh, Abacus (lab)
- Alcoa Proprietary Codes Used
- Blocky (domain specific design & integrated verification tool)
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Contact Us
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Our Capabilities include:
- 24,000 Square Inches of Plan View
- Up to 10,000 lbs. Forged Aluminum Block
- Alloy Design
- Aluminum Research
6.6K ton press in Samara
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82.7K ton press in Samara
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10K ton press in Belaya Kalitva
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15K ton press in Cleveland
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50K ton press in Cleveland
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