Blind Bolts : MS Blind Bolts - Alloy Steel : Technical Information : MIL-HDBK 5 Lap Shear Test Results - In 2024-T3 Aluminum

 MIL-HDBK 5 Lap Shear Test Results - In 2024-T3 Aluminum
Static Joint Strength (MIL-HDBK-5) Data shown is taken from Table 8.1.3.2.3(b1) Page 8-79 of MIL-HDBK 5G Change Notice 2

Fastener
Type

MS90353, MS90353S and MS90353U (Fsu = 112ksi)
100° Flush Head Alloy Steel Blind Bolts

Test
Material

Clad 2024-T3 and T351 Aluminum Alloy

Ultimate Strength (Pounds)

Fastener
Diameter

5/32
(0.163)

3/16
(0.198)

1/4
(0.259)

5/16
(0.311)

3/8
(0.373)

0.071

1120 a

- - -

- - -

- - -

- - -

0.080

1305 a

1480 a

- - -

- - -

- - -

0.090

1510 a

1735 a

- - -

- - -

- - -

0.100

1740 a

2000 a

2380 a

- - -

- - -

0.125

2080 a

2670 a

3210 a

3625 a

- - -

0.160

2340 a

3195 a

4449 a

5060 a

5700 a

0.190

- - -

3450 a

5090 a

6310 a

7180 a

0.250

- - -

- - -

5900 a

7860 a

9890 a

0.312

- - -

- - -

- - -

8500 a

11600 a

0.375

- - -

- - -

- - -

- - -

12200 a


Yield Strength (Pounds)

0.071

403

- - -

- - -

- - -

- - -

0.080

513

501

- - -

- - -

- - -

0.090

636

652

- - -

- - -

- - -

0.100

759

799

1045

- - -

- - -

0.125

989

1170

1525

1620

- - -

0.160

1170

1510

2200

2430

2610

0.190

- - -

1700

2700

3120

3440

0.250

- - -

- - -

3330

4170

5095

0.312

- - -

- - -

- - -

4955

6175

0.375

- - -

- - -

- - -

- - -

7135


Notes:
1) Fastener shear strength is documented in MIL-F-81177 for MS90353 fasteners
2) Values above double line are for knife-edge conditions.
3) Permanent set at yield load: 4% of nominal diameter.
4) (a) Indicates yield strength is less than 2/3 of indicated ultimate Strength value.
5) Bold numbers indicate fastener shear ultimate strength.



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